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Is MMA Welding a Good Welding Method to Use?

Today, MMA welding is a widely used welding method, which indicates that it is a good welding method to use. MMA welding is being used increasingly today because it provides the following benefits.

 

Cost

MMA welding devices are relatively inexpensive, and the maintenance costs are much smaller than for other welding methods.

 

Flexibility and Versatility

Though MMA welding is mainly used for steel and iron welding, a wide range of other metals can also be welded with it. These metals include copper alloys, nickel, and aluminum. Additionally, unlike TIG or MIG welding, MMA welding is less likely to be affected by weather, making it the most efficient welding process for the outdoors.

MMA Welding Machine

 MMA Welding Machine

Simplicity

The equipment can be powered fairly easily, and the technique is easier than certain other welding methods.

 

Mobility

Compact and light, MMA welding machines are easily portable and suitable for use anywhere.


What is the MMA Welding Process?

In the year 1888, MMA welding was first introduced in Russia and it consisted of a bare metal welding rod. After the Kjellberg process was invented in Sweden at the start of the 1900s, the coated electrode was added to the process.

 

So, how does the MMA welding process work? An electric arc is generated between the workpiece needing welding and a metal electrode that bears a high current.

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Once an arc is produced between the workpiece and the electrode, which melts the electrode and the workpiece, the material is connected to form a weld pool. Additionally, the electrode also has an outer coating often referred to as the electrode flux, which often melts and provides a barrier over the weld pool to prevent the molten pool’s contamination and help to build the arc.

 

This cools and produces a solid slag over the weld, which after completion or before inserting another weld bead, has to be stripped away from the weld Bead. The procedure allows for the creation of only shorter weld lengths due to the length of the electrode before the introduction of a new electrode into the holder. The weld deposit quality is heavily reliant upon the welder’s ability.

 

A constant current (CC) output is given by the power source and can be either direct current (DC) or alternating current (AC).


 MMA Welding Machine

  MMA Welding Machine


The tiny, fairly cheap alternating current (AC) sets are mostly used in DIY or minor maintenance activities. While a few bigger AC sets may also be utilized in the heavier industry, the DC output set is now the most widely used.


It is important to note that not all DC electrodes are able to work on AC power sources. However, AC electrodes can work on both DC and AC. The most widely used of these modes is direct current (DC). AC unit power appears to be shifting switched transformers or iron core.

 

DC output power sources can be utilized on several types of material and can be generated in wide ranges of current. Such units’ controls range from shifting iron core switches to the new inverter designs.


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